Elham Naghashzargar

The aim of this work is to explore a new method for producing spun yarn on a modified ring spinning system which is called “clusterspun yarn”. Here, we describe the effects of the clustering of polyester multifilaments on the internal structure and properties of a composite yarn. Cotton fibers and polyester multifilaments were spun into 19 Ne cluster and core-spun yarns at five different twist levels. These yarns were then tested to compare their properties, including tenacity, elongation, and evenness. Surface morphology and structural variations of cluster and core-spun yarns were studied by scanning electron microscopy. Microtome and image-processing methods have been used to study the structure and packing of fibers in the cross-section of yarns. The results show that the special structure of a cluster-spun yarn results in pronounced enhancement in the structural mechanics and yarn properties. The statistical analysis results indicate that the tenacity and breaking elongation of clusterspun yarn is significantly more than that in corespun yarn. The results show that the twist factor at about 3.9(αe) gives the optimum properties. In addition, lower twist is needed to produce quality yarn in cluster-spun yarns as compared with normal core-spun yarns.